Vertostar Machine

About Vertostar Machine

New Generation Vertostar (Series 7.7)

Saving Energy, Water and Space!

 

Ramsons vertostar series 7.7 has been designed and built with a vision of operational efficiency and success of the laundry. These machines are been working smoothly all day satisfying intense requirements of the modern fashion industry. A well thought out robust design and use of best input materials ensure longevity and trouble free operation. Customization of the machine to suit specific customer requirements and excellent after sales technical support makes Ramsons a pioneer in the laundry industry. With continuous innovations, we offer the latest to minimize the water requirement and reduce the effluent for a cleaner world.

Special Features for Vertostar Machines

• Variable speed inverter drive with 6-40rpm for Washing and 80-100rpm for PRE EXTRACTION. The garments while unloading will not have much water, hence easier to handle and also the washing area will be dry and clean.

• This machine has a microprocessor based programmer to control different cycles of the dyeing programme like timing, temperature, dosing etc., it can store up to 99 different programs which can have 100 steps in each. Also the control Panel has manual over ride wherein it can even work on manual mode. The control panel can also be provided with an air conditioner for cooling as an option for places with high ambient temperatures.

• The programmer has USB port where the programs can be copied to other machines and also they can be stored in PC to be used when required.

• This machine has 2nos of pneumatically operated valves for water inlet. And an additional inlet can be provided to use fresh water, hot water or even recycled water. An additional 3 water inlet can also be provided.

• Compact design with Geared motor from GERMANY. Reduced foot print, increased loading capacity, lesser power consumption due to single reduction belt drive and easy maintenance.

• The drive is through a reduction pulley system with Gear box for efficient and smooth drive. The belts used are WEDGE belts of SPC section which has minimum slippage. The basket is fixed to a heavy forged flange shaft mounted on heavy duty plumber block and bearing of SKF make. The shaft material is C45 grade. The gland housing has 4 nos of viton seals in addition to Teflon gland packing.

• The frame is shot blasted and painted with polyurethane coating. Sides are covered with FRP molded panels which are maintenance free and ensure long life.

• This machine is provided with PH testing port and sampling port on the main door. The sample door is provided with a LED light to see the wash process.

• This machine is provided with Hydraulic operated tilting for easy unloading. Also it can be provided with an optional stone separator. This can be easily mounted on the door opening and the stones are separately unloaded in to a trolley after stone wash saving time and labor.

• The machine has all safety interlocks like motor overload , door limit switch to stop the drum rotation when sample port is opened, sensor to ensure the door is not opened when filled with water over door level.

• This machine is supplied with German make BURKERT water flow meter to ensure exact quantity of water to be filled into the machine which is controlled by the programmer. Also the machine is fitted with a visual level indicator to check the water liquor level during the process.

   

    Optional features for Series 7.7

  
  

  De-Stoning Attachment:

  
  

  The Vertostar series now comes with an optional de-stoning attachment. This is an SS precision fabricated mesh that is easily fitted on and removed from the main door at the end of the wash cycle.

  With this attachment, the pumice stones can be automatically removed into a trolley, saving precious man hours.

  
  

  JET Spray Mechanism:

  
  

  The Filter unit is connected with a high pressure pump to circulate the water inside the drum. The pump suction connected between fixed & rotating drum of the machine takes out and re-utilizes the idle water by dropping it back from the front door with a Special TRI PLANAR NOZZLE Jet Spray Attachment, reducing the water requirement inside the drum.The discharge of the the pump is connected with the filtration unit which make sure to filter the fluff and heavy indigo particles to go along with water.

  Additional Optional features for Dyeing :

  
  

  Controlled Heating & Cooling:

  
  

  
  

  The Hardware, Indirect Heating coil, is connected with our software to operate in a Auto mode using special PLC and Auto Controlling Valves that control the temperature of water with gradient of 5 deg/min & Cooling up to 3 deg/min. It has complete 5 Valve Automatic System that works with the help of Steam Inlet, Steam Outlet, Water Inlet, Water Outlet & Drain

  
  

  Controlled Heating & Cooling

  
  

  Color Kitchen:

  
  

  
  

  The twoTank Dosing Systems comprise of water inlets & pneumatically operate valves along with SS pump for dosing & circulation of Dyes for better mixing. Dosing can be programmed as per the requirement. Precise levelOMRON sensors controlled by PLC help in accurate & timely dosing of dyes or chemicals. This Special sensor works on Air pressure. Dosing can be programmed like single dose or injection system based on requirement.

  
  

  
  

  
  

  New Designed PLC

  
  

  for Washing & Dyeing This machine has a Microprocessor based programmer to control different cycles of the dyeing programme like timing, temperature, dosing etc. The PLC can store up to 80 programs with 15 steps in each program.

  
  

  
  

  
  

  	Capacity		Basket		Door	Motor-Sew Top		Steam	Water	Drain	Air Pres-	Dimensions	Hy-	Ap-
  					Opening	Mounted		Inlet	Inlet	Outlet	sure	(Wxdxh)	draulic	prox.
  Model					Diameter								Motor	Wt
  	(kgs)	Volume	Depth	Diameter	(mm)	(hp)	(kw)	(inch)	(inch)	(mm)	(bar)	(mm)	(hp)	(kgs)
  		(ltr)	(mm)	(mm)
  RVW(V) 20	20	220	410	800	455	2	1.5	1	1	75	6 To 8	1570X1200x1570		450
  RVW(V) 35	35	408	520	1000	620	3	2.25	1	1.5	75	6 To 8	1790X1330x1790		510
  RVW(V) 52	50	565	720	1000	620	3	2.25	1	1.5	75	6 To 8	1790X1530x1790		630
  RVW (V)75	75	768	740	1150	675	7.5	5.625	1	1.5	75	6 To 8	1950X1735x1950		850
  RVW(V) 100	100	993	850	1220	675	7.5	5.625	1	2	75	6 To 8	2000X1865x2050		950
  RVW(V) 200	200	2120	1200	1500	800	15	11.25	1.5	2X2 Nos	150	6 To 8	2120X2400x2700	1.5	3000
  RVW(V) 430	400	3690	1450	1800	1050	25	18.75	1.5	2X2 Nos	150X2 Nos	6 To 8	2220X2910x2900	2	6500
  RVW(V) 520	500	4905	1730	1900	1015	30	22.5	1.5	2X2 Nos	150X2 Nos	6 To 8	2220X3200x3000	2	7500

  
  

   

Reliable Microprocessor Control

The Vertostar Machine incorporates a microprocessor-based control system, providing precise monitoring and adjustments throughout the dyeing process. This ensures uniformity in color and texture, which is crucial for textile laboratories and manufacturers aiming for repeatable high-quality results.


Enhanced Safety and Durability

Constructed from stainless steel and equipped with overload protection and emergency stop features, this machine prioritizes operator safety. The polished finish not only enhances its aesthetic appeal but also contributes to its long-lasting performance in demanding textile environments.


Efficient and Versatile Sample Dyeing

Designed for both wet and dry cleaning methods, the Vertostar offers flexibility for various fabric types. Its large drum (610 mm diameter, 40 kg capacity) and low water usage make it a cost-effective and environmentally conscious choice for sample dyeing processes.