Resin Impegration Machine

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Resin Impegration Machine Specification

Drum Diameter
500 mm

Drum Capacity
75 Liters

Heating
Electrical Heating with Temperature Control

Voltage
380 V AC, 3 Phase

Capacity
100 kg/hr

Material
Mild Steel with Powder Coating

Control System
PLC Based with Touch Screen Interface

Installation Guideline
Floor Mounted, Plug and Play Setup

Cleaning Method
Automatic Flush and Manual Access

Weight
Approx. 320 kg

Surface Finish
Corrosion Resistant Paint Finish

Power Consumption
5 kW

Cooling System
Integrated Air Cooling

Resin Type Supported
Epoxy, Polyester, Phenolic

Dimensions (LxWxH)
1600 x 900 x 1400 mm

Safety Features
Overload Protection, Emergency Stop Button

Maximum Temperature
120°C

Automation Grade
Semi-Automatic

About Resin Impegration Machine

Resin Impregnation Machine is a machine used to impregnate a material (normally a support material) with Resin. The machine is utilized in the creation of composite materials for different applications like aviation, auto, and development. The cycle includes immersing the support material with fluid gum, then relieving the pitch to make a strong, high-strength composite material.

Superior Resin Compatibility

This machine supports a range of resins including epoxy, polyester, and phenolic, making it versatile for diverse application needs in electrical insulation, composite manufacturing, and automotive parts. The adjustable resin parameters ensure optimal impregnation for each type, enhancing product quality.

User-Friendly Controls and Automation

Equipped with a PLC-based control system and intuitive touch screen interface, operators can easily adjust machine settings, monitor real-time parameters, and initiate safety features. The semi-automatic operation strikes a perfect balance between efficiency and operator oversight, allowing for streamlined workflows.

Enhanced Safety and Durability

Operator safety is improved with integrated overload protection and an emergency stop button. The robust mild steel frame with powder coating, combined with a corrosion-resistant finish, extends the machines lifespan and reliability, ensuring safe long-term usage under industrial conditions.

FAQs of Resin Impegration Machine:

Q: How do I operate the Resin Impregnation Machine for different resin types?

A: The machine is controlled via a PLC-based touch screen interface, allowing you to select and program settings tailored to epoxy, polyester, or phenolic resins. Follow the displayed prompts to adjust temperature and cycle parameters as per the resin type for optimal results.

Q: What are the main benefits of using this semi-automatic impregnation system?

A: This unit offers efficient resin handling with precise temperature and process control, integrated safety features, easy-to-use controls, and a durable, corrosion-resistant design. It ensures consistent quality, increases production capacity (up to 100 kg/hr), and reduces manual intervention.

Q: When is maintenance required for this machine and how is it performed?

A: Routine maintenance is recommended following each production batch. The automatic flush system cleans internal components, while manual access allows for thorough checks. Inspect safety features and cooling systems regularly to maintain performance and safety standards.

Q: Where should the Resin Impregnation Machine be installed?

A: It is designed for floor-mounted installation in industrial settings. The plug-and-play setup simplifies integrationjust ensure a 380 V AC, 3-phase power supply and sufficient space (1600 x 900 x 1400 mm area) for safe operation and access.

Q: What is the resin impregnation process with this machine?

A: The process involves loading the required resin into the 75-liter drum, configuring settings on the touch screen interface, and starting the cycle. The material is impregnated under controlled temperature and pressure, followed by an automatic flush to clean the system after completion.

Q: How does the integrated safety system work on this machine?

A: The machine provides overload protection, which automatically halts operation if excessive load is detected. An emergency stop button is also present for immediate shutdown in case of any operational hazard, ensuring maximum operator safety.

Q: What industries benefit most from this Resin Impregnation Machine?

A: Manufacturers in electrical, automotive, and composites industries benefit significantly, as the machine ensures precise resin distribution, saves labor, and improves product durability. As an exporter, importer, or supplier in India, it enhances your process efficiency and output quality.

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