Dual Head Needle Detector

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Dual Head Needle Detector Specification

Heating
No Heating Required

Voltage
220V AC, 50Hz

Capacity
Up to 30,000 pieces/hour

Material
Mild Steel Body with Powder Coating

Control System
Microprocessor Based

Installation Guideline
Easy Installation, Plug & Play

Cleaning Method
Automatic Conveyor Cleaning

Power Consumption
Approx. 60W

Detection Head
Dual Head for Enhanced Accuracy

Alarm System
Audio-Visual Alarm on Needle Detection

Display
Digital LED Display

Detection Width
600mm

Operating Temperature
0C - 40C

Application
Textile, Garments, Socks, Towels

Detection Sensitivity
0.8mm (Standard), Adjustable

Detection Height
100mm

Conveyor Type
Anti-static PVC Belt Conveyor

About Dual Head Needle Detector

Dual Head Needle Detector

Features:

When the sensor detects a broken needle pin or a 1mm needle chip, a buzzer will automatically sound and the conveyor belt will stop.
The machine is available in two modes of operation: Production and Test card
10 indicator lamps identify the exact location of a foreign object.
The control panel is equipped with a safety lock.
A protection cover is available for the control panel so as not to hit the sensitivity level or change the mode of operation by accident.

Model	Detection Ability	Detection	Detection	Detection	Alarm	Voltage	Power	Dimensions	Weight
	Steel Ball Standard	Adjustment	Width	Height				(LxBxH)
	(dia in mm)	Grade	(mm)	(mm)		(volts)	(w/h)	(mm)	(kgs)
RAM 520 ND	>1.0	1-10	610	100,125,150,200	Double Sound	200	100	1650x1050x900	180

Dual Head Detection for Optimal Accuracy

Equipped with two detection heads, this needle detector effectively increases detection coverage and accuracy, reducing the risk of missing broken needle fragments. Ideal for quality control in textile and garment industries, the dual head design helps maintain product safety and meet compliance standards.

Adjustable Sensitivity & User-Friendly Operation

Operators can easily adjust the sensitivity to detect needles as small as 0.8mm, ensuring adaptability for different product requirements. The intuitive digital LED display and automatic cleaning mechanism simplify monitoring and maintenance, while plug-and-play installation enables hassle-free setup.

Robust Construction & High-Capacity Performance

Built with a powder-coated mild steel body for durability, this detector handles up to 30,000 pieces per hour. It operates efficiently at 220V AC, 50Hz, without requiring heating, making it energy-saving and suitable for large-scale production environments.

FAQs of Dual Head Needle Detector:

Q: How does the dual head system enhance needle detection accuracy?

A: The dual head configuration expands the detection zone, allowing for more thorough scans of textiles and garments. This reduces the chance of undetected needle fragments, ensuring greater product safety during quality control checks.

Q: What is the process for installing the Dual Head Needle Detector?

A: Installation is straightforward and requires minimal technical expertise. The machine features a plug-and-play system, allowing users to set it up quickly without the need for complex wiring or adjustments.

Q: When should I adjust the sensitivity settings?

A: Adjust sensitivity based on the size and material of the items being inspected. For finer textiles or products where smaller needle fragments are a concern, increase the sensitivity to detect particles down to 0.8mm.

Q: Where is this needle detector best used?

A: It is designed for textile mills, garment factories, sock and towel manufacturers, and anywhere precise detection of needle fragments in finished goods is necessary for safety and compliance.

Q: What benefits does the anti-static PVC belt conveyor offer?

A: The anti-static PVC belt conveyor minimizes static buildup, reducing the risk of fabric damage and ensuring smooth, consistent movement through the detection zone for accurate scanning.

Q: How does the automatic conveyor cleaning work?

A: The machine is equipped with a system that cleans the conveyor automatically, minimizing maintenance requirements and ensuring consistent detection performance without manual intervention.

Q: Is there any heating required for operation?

A: No heating is required. The detector operates efficiently within 0C to 40C, making it suitable for diverse manufacturing environments while reducing energy consumption and operational costs.

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